This unit applies to setting a wide range of continuous process lines and processes, where operations are performed by machines and equipment that are sequentially linked. This may include process lines and robot cells.

This may also include mechanical assembly operations, electrical/electronic assembly operations and processes such as welding, testing, insertion, filling, printing, hot stamping etc.

Where setting or adjustment of numerical control (NC) /computer numerical control (CNC) or programmable logic control (PLC) is required, then appropriate units should be selected.

If robot operation, editing and/or programming skills are required, appropriate units should also be selected.

Band: A

Unit Weight: 6

Path 1

MEM09002B

Interpret technical drawing

MEM12023A

Perform engineering measurements

MEM14005A

Plan a complete activity

MEM16006A

Organise and communicate information

MEM16008A

Interact with computing technology

MEM18001C

Use hand tools

ELEMENT

PERFORMANCE CRITERIA

1. Determine process

1.1. Job sheets/instructions are interpreted and understood.

2. Select and use a range of hand tools and equipment

2.1. Hand tools and equipment are used in a safe manner in accordance with standard operating procedures.

3. Set process line

3.1. Process line is set up to specifications in accordance with standard operating procedures.

3.2. All sensors, process links, displays, monitors, feedback loops etc. are set up to specifications using standard operating procedures.

3.3. All safety apparatus is in place and checked for correct operation.

3.4. Process line is run to meet predetermined production and quality requirements.

3.5. Process line is adjusted to meet specifications and operational requirements.

3.6. Operator(s) are instructed as required.

Required skills

Look for evidence that confirms skills in:

reading and interpreting routine information on written job instructions, specifications and standard operating procedures. May include drawings related to setting multistage continuous process lines

using specialist tools

coordinating the running of multi-process lines

entering routine and familiar information onto proformas and standard workplace forms

verbally conveying information/instructions

Required knowledge

Look for evidence that confirms knowledge of:

communication strategies for giving clear instruction

specifications and sequencing that apply to given process lines

interpretation of feedback from machine process

specifications applicable to the sensors, process links, displays, monitors, feedback loops etc. incorporated in the process line

correct operation and specification for all safety apparatus incorporated in the process line

product specifications and quality and production requirements

the effect of process line adjustments on product and operational specifications

operator procedures

use and application of personal protective equipment

safe work practices and procedures

hazards and control measures associated with setting of multistage continuous process lines

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to set, in accordance with determined procedures, a wide range of continuous process lines. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with setting multistage continuous process lines or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Job sheets/instructions

Written and verbal job instructions, specifications and standard operating procedures. May include drawings related to setting multistage continuous process lines

Safety apparatus

Guards, personal protective equipment, emergency switches

Unit sector

Machine and process operations

This unit contains employability skills.